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info@ferratec.de
Product Implementation
If you need us, you can rely on us.
We are your reliable partner for the precise production of plastic parts using the injection molding process.
Our credo is: "At the right time, in the right quality, at a fair price."
We accompany you from the idea to the end product and offer a seamless process, from the product model to the finished injection molded product.
With our many years of experience and expertise, we guarantee you the highest quality in all production steps.
We offer comprehensive support in the areas of prototyping and 3D printing for the realization of your product ideas.
This enables you to transform your visions into tangible models and make any necessary adjustments before series production.
In our company, we rely on state-of-the-art technologies and advanced work equipment.
This includes our own measuring machines and qualified specialists who ensure compliance with the highest quality standards.
We understand the importance of precision and efficiency and do everything we can to meet your requirements in the best possible way.
Put your trust in Ferratec as your partner – we stand for reliability, quality and cooperative collaboration.
CAD model
Product Concept
You have the idea and we have the know-how and the technology to turn your idea into reality!
Engineering plastics can impress in a wide range of applications.
In contrast to other materials, the material properties can be specifically influenced by the choice of material and the addition of additives.
These include, among others: Hardness, appearance, haptics, UV resistance, media resistance, abrasion resistance, coefficient of friction, electromagnetic shielding and many other properties.
The realization of high-tech products such as self-lubricating ball bearings, lightweight components, semiconductors, safety-relevant components with force-defined predetermined breaking points, covers with transparent free-form surfaces,
Components with piezoelectric properties (e.g. hydrophones with polarized polyvinylidene fluoride),
Components for aviation (through the use of high-performance plastics), components that are used as metal substitutes, etc. were made possible in the first place by the development of engineering plastics – and on economic terms.
In addition, there are (almost) no limits to the creativity of product developers and the achievement of the desired functional fulfillment through the use of engineering plastics.
We can advise you on the possibilities to achieve the optimum result for you!
Exchange Formats
We can process all common exchange formats for CAD models, including:
.step
.iges .sldprt .prt .x_t
.dxf and many more.
We work with the CAD system “Solidworks” and the CAM solution “Visi”.
Prototype Construction
We have the option of converting your product model into a tangible item using 3D printing.
This gives you the opportunity to test your product in advance, for example as part of an installation study.
Parameter design
Selection of economic means of production
With over 40 modern injection molding machines in a wide range of sizes, we have an extensive range of machinery, including the associated robot technology, to select the optimum production equipment for your product. This gives you outstanding product quality at a cost-effective product price.
Suitability for Use
Engineering plastics serve a wide range of material characteristics. The success of your individual application can depend crucially on a professional material selection.
We will be happy to help you find the right material for you.
Finishability
The manufacturability of series articles in the plastic injection molding process requires compliance with process-related design parameters, such as the consideration of draft angles and material-specific shrinkage dimensions.
Core pulls must be designed and implemented to reproduce undercuts in the moulded part geometry.
We design your tool and are happy to support you with our expert knowledge right from the start so that you receive an excellent and durable production tool and plastic products molded from it with the highest possible quality and precision.
Tool Development
Construction of your Tool
We develop for you with many years of experience in our own design department:
• Gauges
• Jigs and Fixtures
• Punching Tools
• Cutting Tools
• Injection Molding Tools
and others on request.
Construction of your Tool
In our own tool and mold making department, we have a large number of modern, CNC-controlled 5-axis milling centers, as well as turning, grinding and eroding machines. We design and manufacture our own cathodes for our sophisticated die-sinking EDM processes, enabling us to achieve optimum production results in the shortest possible time.
Our machinery is suitable for the economical production of both individual and series parts.
Our injection moulding tools are highly precise and durable, as we use a spotting press with a capacity of over 1000 tons.
This work step ensures that our mold halves close very precisely.
We check the quality of our products using our 3D coordinate measuring machine in our air-conditioned measuring room.
Sampling
Our aim is to supply our business partners with high-quality products.
We are therefore happy to be measured by our performance and provide proof of accurate production and the implementation of other product features as part of a professional initial sampling process tailored to your product, including documentation.
Series Production
Production
We manufacture a wide variety of goods and products in our own plastic injection molding plant in Germany.
For this purpose, we have an extensive machine park with more than 40 injection molding machines and the associated robot systems.
The part weights of our articles range from a few grams to over 7 kilograms.
Our processes are standardized and certified according to the following regulations:
• Quality management in accordance with DIN EN ISO 9001 : 2015
• Energy management in accordance with DIN EN ISO 50001 : 2011
• Environmental management in accordance with DIN EN ISO 14001 : 2015
An overview of our series production and finishing services:
• plastic injection molding
• printing
• radiation crosslinking
• foam sealing
• hot caulking
• gluing
• mounting
• others on request
QM
We continuously monitor our products and the production process.
We tailor our testing methods to the specific requirements of each individual product.
Our means of inspection range from classic visual inspection and the use of in-house manufactured gauges to the use of mobile, electronic measuring systems and specially developed, semi-automated test benches.
On request, we can also implement tracing concepts to ensure traceability of the production batches and process parameters contained in the individual product.
Our quality management system is certified to ISO 9001.
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